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EXPERT IN PLASTIC INJECTION MOLD&MOLDING&PROTOTYPING

GALAXY3DM LSR assists you in the design and manufacture of your parts and sub-assemblies in silicone materials. Our integrated offer of service may provide you with a trusted collaboration with a single silicone engineering sub-contractor.

EXPERT IN PLASTIC INJECTION MOLD&MOLDING&PROTOTYPING

GALAXY3DM LSR assists you in the design and manufacture of your parts and sub-assemblies in silicone materials. Our integrated offer of service may provide you with a trusted collaboration with a single silicone engineering sub-contractor.

Liquid Silicone Rubber Molding

Galaxy3DM uses a variety of methods to produce  Silicone Mold and Molding parts. Our experienced engineers will select the best method for your project based on factors such as production volume, parts dimensions, budget, and other requirements.

Our extensive experience with LSR Molding enables us to produce innovative and cost effective parts for our OEM customers.

 

How Does Liquid Silicone Rubber Molding Work?

LSR molding differs slightly from thermoplastic injection molding due to its flexibility. Like a standard aluminum tool, an LSR molding tool is fabricated using CNC machining to create a high-temperature tool built to withstand the LSR molding process.

After milling, the tool is polished by hand to customer specifications, which allows six standard surface finish options.

From there, the finished tool is loaded into an advanced LSR-specific injection molding press that is precision geared for accurate control of shot size to produce the most consistent LSR parts. At Galaxy3DM, LSR parts are manually removed from the mold, as injector pins can impact part quality. LSR materials include standard silicones and specific grades to fit various part applications and industries like medical, automotive, and lighting. Since LSR is a thermosetting polymer, its molded state is permanent—once it is set, it can’t be melted again like a thermoplastic. When the run is complete, parts (or the initial sample run) are boxed and shipped shortly thereafter.

 

  • 25 to 10,000+ parts
  • Shipped in as fast as 1 day

LSR Common Application 

Low Volume Production

Bridge Tooling

Pilot Production

Functional Prototyping

SILICONE OVERMOLDING PRODUCTS

LSR INJECTION PRODUCTS

LSR MOLD

Human Body Silicone Model

press operator examines liquid silicone rubber part

Design Guidelines: Liquid Silicone Rubber Molding

Our basic guidelines for liquid silicone rubber molding include important design considerations to help improve part moldability, enhance cosmetic appearance, and reduce overall production time.


Size  Maximum Dimensions  IN/MM

SIZE 12 in. x 8 in. x 4 in.
VOLUME 26 cu. in.
DEPTH No greater than 2 in. from any parting line; deeper parts are limited to a smaller outline
PROJECTED MOLD AREA 65.5 sq. in.

Typically, Protolabs can maintain a machining tolerance of +/- 0.003 in. (0.08mm) with a linear tolerance of +/- 0.01 in./in. (0.01mm/mm).

Material Selection

We stock a range of Silicone materials that are suitable for various part applications and industries. Choose from standard silicones in multiple durometers along with optical-, medical-, and fuel-resistant grades.

When selecting a material, consider the material properties, manufacturability characteristics, cosmetic appearance, and cost.

WECHAT

86-13143415646 

Contact

 Tel: 86-755-23000620      Fax: 86-755-23000621
 Email:info@galaxy3dm.com/info@seetoptech.com 
   Address:
A3 , Dingfeng Industrial Zone, Fuyong Town,  Shenzhen,  China

Galaxy 3D Manfacturing Solution

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