MIM Process
Metal injection molding (MIM) is a typical cross-disciplinary product that combines two completely different processing technologies (plastic injection molding and powder metallurgy).
Metal Injection Molding(MIM) is an advanced metal work process which combines the advantages of thermoplastic injection molding and powder metallurgy.
Many high-performing products are made by MIM technology, products such as electronics, consumer items, auto parts, medical equipments, military, aerospace, mobie phones, electronic radiators, sealed packages, junction boxes, industrial tools, fiber optics connectors, fluid spray systems, sports equipments, disks, automobile fuel supply and ignition systems, dental instrumentations and strengthen tools, pharmaceutical equipments, hand-held power tools, pumps, surgical devices, defense systems etc.
Density and strength of MIM products
The density of a typical MIM is theoretically higher than 98%. Specific density characteristics depend on the choice of material, but it is very close to precision materials.
MIM Process characteristics
We have been known as "the hottest parts forming technology today" and "21st century forming technology".
Raw Material Saving
Powder metallurgy than traditional machining
Save 30% -50% of raw materials
No subsequent processing required,
near net formation and lower cost
Good product performance
Good surface finish and high dimensional accuracy
Normal tolerance is ± 0.3% -0.5%
Density (up to 95% -99%),
Uniform organization and excellent performance
High production efficiency, can realize automation,
Large-scale, large-scale production;
Different alloy elements can be added to meet the requirements
of complex three-dimensional shapes, which is very flexible.
Powder metallurgy than traditional machining
Wide applicability
Can do high strength, high toughness, high hardness,
high temperature resistance,Electrical properties,
low thermal expansion and other materials; wide application
fieldsAutomotive, consumer electronics, medical equipment,
communications, etc.
MIM Advantage:
1st: full freedom of design
MIM technology can build more complex parts compared to other metal forming methods. Basically, all structures are achievable by injection molds can be applied to MIM.
2nd: more choices of material
Most of metal materials are functional in MIM, however, from economic perspective, applied materials mainly covers the iron-based, nickel, copper, titanium metal or alloy.
3rd: excellent physical and chemical properties
MIM physicochemical performance is also terrific because sintering density is highly close to the theoretical. For example, mechanical strength is significantly beyond traditional powder metallurgy.
4th: delicate appearance
The surface roughness of MIM sintering green parts (Ra) can achieve 1μm. It can be obtained dazzling appearance by various surface treatments.
5th: excellent dimensional accuracy
Generally, MIM can achieve accuracy tolerances ±0.5%. It can obtain an even higher dimensional accuracy once MIM works with other processing methods.
6th: powerful and flexible production capacity
MIM can be adjusted flexibly and it can also rapidly improve the yield, which varies from hundreds a day to hundreds of thousands a day.
Seventh advantage: environmental friendly philosophy
The Utility of raw material used in MIM is close to 100%, which is a type of net forming technology, and can effectively avoid the waste of materials.
ISO quality management system
Implementation of ISO quality management system,
standardized process flow, operation and maintenance specifications, precautions, and management
of all employees' responsibility systems require on-the-job training and assessment.
Brand testing equipment
Material testing machine, salt spray testing machine, various hardness testers and various high-precision measuring tools
Implement the PDCA work method, plan, execute, check, act, and expand into 8 major steps to continuously improve the work, find problems, find reasons, find causes, set measures, implementation plans, test results,
Galaxy3DM MIM Production
1、Capability Overview
Molds design and manufacturing are one of the core technologies and competences. We believe this competence contributes the most for that we can produce high quality MIM parts in a low cost. We have sufficient capacity to handle design modifications and meet customers’ urgent requirements. We are able to accomplish molds design and to make sure providing new molds for 50-80 sets of new products each month as we equip with advanced tools and experienced technicians.
2、Processing
Galaxy3DM has high-end precise welding molds, accessories and measure manufacturing technology. We promote fabrication speed and accuracy by investing latest equipment and technology.
Here are some processing equipment and competence:
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(1)High speed CNC milling machine from Europe and Japan for cutting copper and graphite electrodes
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(2)Hard mold technology for constructing mold process in a short time.
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(3)Adopt the most accurate modern metal wire and sinking type electric spark technology.
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(4)Mold unified processing system for fast and accurate transforming machine.
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(5)Tool deviation prediction system for eliminating machine structure error.
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(6)Scanning head detection device for detecting mold cavity and electrode.
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(7)Precision grinding technology by environment controlling temperature.
3、Pre- sale technology
Galaxy3DM mold technology is leaded by a trained design and engineering team, and this team can make your ideas come true. Our strictly managed engineers are familiar with production, injection molds, fixture and measure instruments. We utilize 3D software, such as ProEngineer and SolidWorks. We offer one stop design services, which includes industry design, FEA, 3D process analysis, mold flow analysis, etc.
Galaxy3DM’s professional marketing team services in various regions and set up service agencies in Asia and North America.
Hundreds of home and abroad companies choose Galaxy3DM as their MIM partner. We continue to provide customers with high-quality MIM parts and postprocessing products, which make Galaxy3DM win high reputation in the industry. This is the Galaxy3DM continuously improve quality assurance, continuous innovation and continuously improve the quality of service results. These are all thanks to Galaxy3DM continuously promoting quality, persistently innovating and improving service.
Experience
We developed 900 kinds of MIM products for different market and application fields. Rich experience enables us to effectively develop new products and become expert in the field of processing and manufacturing.
Resources
Galaxy3DM has set up factories or service agencies in Chinese mainland, South Korea and United States and possesses a complete MIM postprocessing workshop.
Service
We provide a wide range of services and offer complete manufacturing solutions to meet complex customer demand. We prepare professional management and one-stop service for you. Galaxy3DM can finish small and large projects at the fastest pace, in dint of talent and resources.
Customized
We offer a highly flexible solution and adjust our process and capacity to meet customers’ demand. We can continue to meet the highest requirements from different application and market.
Quality
Our management is a systematic. We always pay more attention to each batch and satisfy different market and application.
Value
Galaxy3DM uses f all wisdom and technology to provide final result-value.
86-13143415646
Contact：
Tel: 86-755-23000620 Fax: 86-755-23000621
Email:info@galaxy3dm.com/info@seetoptech.com
Address: A3 , Dingfeng Industrial Zone, Fuyong Town, Shenzhen, China
Galaxy 3D Manfacturing Solution
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