Precision Machinery Parts
Precision Machinery PartsProduct name：Precision Machinery Spare Parts
Product size: customization
Material：Japan(SKD11.SKD61.SKH51.S45C)
USA(AISA.D2.H13.P20.M2)
Germany(DIN.2379.2363.2344.2347)
ASSAB(Rigor.Stavax.Impax.Elmax.ASP23)
Hardness：58-60 HRC
Grinding pr
Precision Machinery Parts
- Product name：Precision Machinery Spare Parts
- Product size: customization
- Hardness：58-60 HRC
- Delivery time：7 to 10 production days
- Grinding precision：0.001mm
- Electric discharge processing precision：0.002mm
Product Information
| Product name | micro-motor plastic mould parts |
| Material | imported material:SKD11,SKH9,SKH51,SKH55,high-speed steel,special material can customize |
| Grinding precision | 0.001mm |
| Surface roughness for EDM | Ra 0.04 |
| EDM precision | 0.002mm |
| Grinding angle clearness | 0.002mm |
| MOQ | 1 PC |
Production Information
| Product accuracy | diamension tolerance ±0.001mm ,axiality within 0.002mm,roundness withing 0.0015mm,surfacae roughness wthin Ra 0.025,straightness within 0.002 |
| Technique standard | according to national standars GM,JIS,DIN,AISI,ect. and other national standard |
| Technique advantage | grinding parts with precision less than 0.002,precise EDM parts with precision less than 0.005 |
| Production equipment | all machinery used from import ,with EDM 15 sets,grinder 15 sets,,wire-cutting 3 sets,CNC 2 sets,milling machine 1 set |
| Our service | grinding process,grinding surface process,electro-discharge(wire EDM),CNC EDM,mirror EDM,CNC processing,precision mold parts process |
EDM precision within 0.003mm, EDM angle clearance within R0.015,EDM surface roughness within Ra0.2 are the technical precision available.
Mold &Mold Parts Standard 1
International Standard
AISI | DIN< | LOCAL/ (JIS)< | |||
unit | IN/LB | MM/KG | MM/KG | ||
moldbase | DME | HASCO | LKM/FUTABA | ||
steel | H13 | 1040 | 1.2344 | 1.2343 | NAK55,NAK80,DC11 |
420 | S-7 | 1.2083 | 1.173 | LKM818H,LKM738H | |
P20 | A2 | 1.2311 | 1.251 | LKM420,LKM2344 | |
D2 | 1.2739 | 1.2767 | |||
component | DME | HASCO | LKM | ||
knock out location | 7",4x16",6x28" | 200,100 x 400 | 200,100 x 400 | ||
British standard pipe thread | NPT | MM/BSP | MM | ||
location ring | ⊄4.000" | ⊄100/110/125MM | ⊄100MM | ||
Sprue radio | R1/2",R3/4" | R10, R15,R40,90° | R15,R40 | ||
thread | UNC | MM | MM | ||
ejector pin | DME | HASCO | |||
sleeve pin | DME | HASCO | |||
spring(pressure ratio) | ASSOCIATE | DAIDO,HASCO | ASSOCIATE DAIDO | ||
hot runner | INCOE,DME,Husky,Mastip | HASCO,Synventive, Mold-Master,thermoplay | Yudo or local | ||
hydraulic cylinder | MILLER/PARKER | PARKER | Taiwan or local | ||
gear | DP | "module"-MM | "module"-MM | ||
Texture | Mold-tech | Mold-tech | local | ||
| Including following process categories | |||||
| Copper | acid, cyanide | ||||
| Chrome | trivalent bright, TriStar EbonyTMblack | ||||
| Nickel | bright, semi-bright, particle, satin, electroless | ||||
| Tin | bright, matte, immersion, tin/lead, tin/zinc | ||||
| Zinc | chloride, alkaline non-cyanide, cyanide | ||||
| Zinc Alloy | zinc/cobalt, zinc/iron, zinc/nickel | ||||
| Passivates/Chromates | trivalent clear, black; hexavalent yellow, black | ||||
| Miscellaneous | topcoats | ||||
| phosphates | |||||
| cleaners – soak, electro | |||||
| water treatment | |||||
Mold&Mold Parts Standard2
| Type | China | USA | JAPAN | Sweden | Germany | Feature | Hardness range | Quenching temperature | Application |
| GB | ASTM | JIS | ASSAB | DIN | HB | ℃ | |||
| Cold work die steel | CrWMn | SKS31 | 105W | 高硬度，中等淬透性，價格低廉。 | 207-255 | 820-840 | 下料模、衝頭、成型模、搓絲板頂出杆及小型塑料壓模等。 | ||
| Cr6 | |||||||||
| 9Mn2V | O2 | DF-2 | 具有良好衝載能力，熱處理變形小。 | ≤229 | 780-800 | 厚度小於6mm以下的小型衝壓模具及切紙機、刀具等。 | |||
| 9CrWMn | O1 | SKS3 | DF-3 | 100Mn | 淬火變形小 ，具有良好的刃口保持能力，熱處理變形小。 | 197-241 | 820-840 | 薄片衝壓模、手飾壓花模等。 | |
| CrW4 | |||||||||
| 9SiCr | X100Cr | 具有高硬度良好的韌性和較好的抗回火穩定性。 | 197-241 | 860-880 | 下料模、衝頭、搓絲板、壓印模、頂出杆等 | ||||
| MoV51 | |||||||||
| Cr5Mo1V | A2 | SKD12 | XW-10 | X210 | 空冷淬硬性鉻鋼，韌性極佳，高耐磨損性和抗腐蝕能力。 | ≤255 | 950-1000 | 拉伸模、壓花模、下料模、衝壓模、及耐磨塑料模等。 | |
| Cr12 | |||||||||
| Cr12 | D3 | SKD1 | X165Cr | 高碳鉻鋼，具有高耐磨性和抗腐蝕能力。 | 217-269 | 950-980 | 應用於小動載條件下要求高耐磨形狀簡單的拉伸模及衝載模。 | ||
| MoV12 | |||||||||
| Cr12MoV | X155Cr | 具有良好的淬透性，高耐磨性，韌性高 。 | 207-255 | 1000-1020 | 下料模、衝頭、滾絲輪、剪刀片、冷鐓模、陶土模及熱固塑料成型模等。 | ||||
| VMo121 | |||||||||
| Cr12Mo1V1 | D2 | SKD11 | XW-42 | 具有良好的淬透性，高韌性，高耐磨損性，強韌性極佳，並具有良好的抗回火穩定性，熱處理變形小 。 | ≤255 | 1000-1020 | 重型落料模、冷擠壓模、深拉伸模、滾絲模、剪刀片、冷鐓模、陶土模等。 | ||
| 7Cr7Mo2V2Si | 具有高韌性，高耐磨損性，熱處理變形小 。 | 241-269 | 1100-1150 | 適用於要求強韌性及高衝擊載荷下工作的冷鐓、冷衝等作業模具，特別適用於標準件和鋼球的冷鐓模具及汽車彈簧鋼板的衝孔、衝頭 | |||||
| 7CrSiMnMoV | 火焰淬火模具鋼，具有高淬透性，淬火溫度範圍寬，可用火焰加熱淬火，並具有良好 堆焊性 | 217-241 | 880-910 | 應用於要求熱處理變形小而施以火焰加熱局部淬火的大型鑲塊模具及衝壓厚度、≤7mm鋼板 大衝壓模具和剪切下料模、切紙刀、陶土模及軋輥等。 | |||||
| Hot work die steel | 5CrMnMo | 淬透性一般，價格較低，淬火後硬度和5CrNiMo相近，而塑性韌性相對低一些。 | 197-241 | 820-850 | 用於製造形狀簡單，厚度小於250毫米的小型熱錘鍛模。 | ||||
| 5CrNiMo | L6 | 56Cr | 淬火後綜合力學性能較好，熱強性和淬透性一般 | 197-241 | 830-860 | 用於製造形狀簡單，工作溫度一般，厚度在250~350毫米之間的中型熱錘鍛模塊。 | |||
| NiMoV7 | |||||||||
| 5CrNiMoV | SKT4 | 淬透性，淬硬性較5CrNiMo、5CrMnMo顯著改善。 | ≤240 | 830-880 | 用於製造厚度＞350毫米，型腔複雜，受力載荷較大的大型錘鍛模或鍛造壓力機熱鍛模。 | ||||
| 4Cr5MoSiV1 SWG8407 | H13 H13ESR | SKD61 | X40Cr | 具有良好耐熱性，抗熱疲勞性能及耐液態金屬衝蝕性能，高淬透性，優良綜合力學性能，較高的抗回火穩定性。 | ≤235 | 1020-1050 | 用於製造衝擊載荷較大，型腔複雜的長壽命錘鍛模或鍛造壓力機用模具或鑲塊；以及鋁合金擠壓模，鋁鎂鋅等金屬長壽命壓鑄模具，部分高壽命耐磨塑料模具。 | ||
| MoV51 | |||||||||
| 4Cr5MoSiV | H11 | SKD6 | 8402 8407 | X38Cr | 塑性及韌性較H13好，但高溫強度、硬度及抗回火穩定性較H13差一些。 | ≤235 | 1000-1050 | 用於製造衝擊載荷較大，型腔複雜的長壽命錘鍛模或鍛造壓力機用模具或鑲塊；以及鋁合金擠壓模，鋁鎂鋅等金屬長壽命壓鑄模具，部分高壽命耐磨塑料模具。 | |
| MoV51 | |||||||||
| 3Cr2W8V | H21 | SKD5 | 較5CrNiMo及H13在高溫下有較高強度、硬度及抗回火穩定性，但韌性及抗熱疲勞性能，抗熔融金屬衝蝕性能不及H13 | 207-255 | 1100-1150 | 用於製造工作溫度≥550℃並承受較高的靜載荷，而衝擊載荷較低的鍛造壓力機模或熱擠壓模具。 | |||
| Plastic Mold Steel | 45-55 | 1045 | S45 | 淬透性較差，但材料切削加工性能較好，價格低廉。 | 可正火狀態交貨 | 800-870 | 用於製造生產批量小，模具截面不大，尺寸精度及表面粗糙度要求不高的塑料成型模具或模架。我公司可同時可供（20-150）*（100-550）軋製扁鋼。 | ||
| - | - | ||||||||
| 1055 | 55C | ||||||||
| 40Cr | 淬透性較差，但材料切削加工性能較好，價格低廉。 | 840-860 | 用於製造生產批量小，模具截面不大，形狀複雜，尺寸精度及表面粗糙度要求不高的塑料成型模具或模架。我公司可同時可供（20-150）*（100-550）軋製扁鋼。 | ||||||
| 3Cr2Mo | P20 | 618 | 40Cr | 淬透性較好，可預硬交貨。具有良好的電火花加工性能和拋光性能。預硬後材料截面硬度分布均勻。 | 預硬HRC28-32 | 840-880 | 用於製造生產批量較大，模具尺寸較大，形狀複雜，尺寸精度及表面粗糙度要求較高的塑料成型模具。我公司可同時可供（20-150）*（100-550）軋製扁鋼。 | ||
| Mo7 | |||||||||
| 3Cr2NiMnMo | P20+Ni | PDS5S | 718 | 2738 | 由於加了約1%的Ni，淬透性極佳，可預硬交貨。具有良好的電火花加工性能和拋光性能。預硬後材料大截面硬度分布均勻。 | 預硬HRC30-34 | 840-880 | 用於製造生產批量較大，模具尺寸較大，尺寸精度、表面拋光性能要求較高的高質量塑料成型模具。我公司可同時可供（20-150）*（100-550）軋製扁鋼。 | |
| 3-4Cr13 | 420 | S-136 | 2083 | 屬中碳高鉻型耐蝕模具材料，淬火後有較高硬度、耐蝕性和拋光性。 | ≤230 | 950-1050 | 用於製造生產PVC等腐蝕性較強的塑料模具，透明塑膠模拋光性能要求較高的塑料模。 | ||
| 9Cr18Mo | T440C | SUS | 4125 | 屬高碳高鉻型耐蝕金屬，具有較高耐磨性，良好耐蝕性。 | ≤285 | 1050-1100 | 用於製造耐腐蝕性和耐磨性要求較高的塑料模。如：PVC塑料模，透明塑料模等。 | ||
| 440C |
Data Interchange
File Transfer Security
| SolidWorks 2004 | Advice on STL creation available. |
| PTC Pro/Engineer 2000i2 & Wildfire | |
| Materialise Magics RP | Rapid Prototyping software. |
| Autodesk | DWF |
| Materialise Magics Communicator | Internet based STL viewing package allowing customers to share 3D files with 3T RPD via the internet. |
| Adobe Photoshop 5.0 | Photo/Image editing software. |
CAD/CAM Systems currently in use:
| .STL | Rapid Prototyping file (Binary with 0.01mm tolerance preferred) |
| .IGES | Initial Graphics Exchange Specification universal translator |
| .STEP | International Standard for Exchange of Product Model Data |
| .SET | Standard for Exchange & Transfer V89-06 |
| .VDA | Surfaced Data Interface V2.0 |
| .SLDPRT | Solidworks model file |
| .EXP | Catia export file |
| .MDL | Catia native model file |
| .EPS | Encapsulated PostScript format file* |
| .DXF | 2D drafting translator* |
| .DXF | 3D faces |
| .DWG | AutoCad drawing file* |
| .PRT | Pro/Engineer Part file |
| .BMP | Windows Bitmap image format file* |
| .JPEG | Joint Photographic Experts Group image file* |
| .TIFF | Tagged-Image File Format image file* |
| .WRL | VRML (Virtual Reality Modelling Language)* |
| .OBJ | Wavefront Model file* |
File Compression Types used by Galaxy3DM include:
| EXE | DOS executable file |
| ZIP | WinZip compression file |
| SIT | Macintosh Stuffit compression file |
| MGX | Materialise Magics compression file |
| If any of these files are not possible, please contact us for alternative requirements. | |
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